Optimization of capacity modulation with a web tool improves production and reduces inventory

Category

Project

Area

Planning

Area

Manufacturing

Company size

Large enterprise

Project duration

1 year and 6 months

Challenge

Capacity modulation management faced challenges due to the manual analysis of 33 different controls, including sales, production, and constraints. The lack of integration among these data points made decision-making slow and prone to errors, impacting production line efficiency and leading to high inventory levels.

Proposed solution

Dojo developed a web tool equipped with advanced algorithms to model production scenarios. The solution considers all commercial variables, inventory, and production capacities, optimizing resource allocation and enabling faster, more strategic decision-making.

01

Scenario automation

Algorithms that integrate sales, inventory, and production data, eliminating the need for manual analysis.

02

Interactive web interface

A user-friendly platform for scenario modeling, accessible to different departments involved in the decision-making process.

03

Simplified decision-making

Accurate simulations to allocate the best possible production across factory lines.

Results achieved

01

40% inventory reduction

Optimized stock levels based on efficient production scenario modulation.

02

Faster decision-making

The automated process reduced analysis time and improved decision accuracy.

03

Data integration

Centralized sales, production, and inventory information in a single tool, improving accessibility and usability.